Low-Reynolds-number droplet motion in a square microfluidic channel

In this study, we investigate computationally the low-Reynolds-number droplet motion in a square micro-channel, a problem frequently encountered in microfluidic devices, enhanced oil recovery and coating processes. The droplet deformation and motion are determined via a three-dimensional spectral boundary element method for wall-bounded flows. The effects of the flow rate, viscosity ratio and droplet size on the interfacial dynamics are identified for droplets smaller and larger than the channel size and for a wide range of viscosity ratio. Owing to the stronger hydrodynamic forces in the thin lubrication film between the droplet interface and the solid walls, large droplets exhibit larger deformation and smaller velocity. Under the same average velocity, a droplet in a channel shows a significantly smaller deformation and higher velocity than in a cylindrical tube with the same size, owing to the existence of the corners’ area in the channel which permits flow of the surrounding fluid. A suitable periodic boundary implementation for our spectral element method is developed to study the dynamics of an array of identical droplets moving in the channel. In this case, the droplet deformation and velocity are reduced as their separation decreases; the reduction is influenced by the flow rate, viscosity ratio and more significantly the droplet size.